1. Tsanangudzo dzakasiyana
CNC lathe inongova muchina chishandiso chinodzorwa nenhamba.Ichi chiri otomatiki muchina chishandiso chine otomatiki chirongwa chekutonga.Iyo yese sisitimu inogona kuita zvine musoro kugadzirisa kodhi yekudzora kana chirongwa chakatsanangurwa nemimwe mirairo yekufananidzira, yobva yaiswa Izvo zvinogadzirwa otomatiki, zvobva zvanyorwa zvakazara, kuitira kuti zviito zvemuchina wese chishandiso zvigadziriswe zvinoenderana nechirongwa chepakutanga. .
Iko kushanda uye kutarisisa kweCNC lathe yekudzora unit yeiyi CNC lathe zvese zvinopedzwa muCNC unit, iyo yakaenzana nehuropi hwechishandiso.Midziyo yatinowanzo kudana ndiyo inonyanya kushandiswa pakati peiyo index control lathe.
Odinary lathes ari horizontal lathes anogona kugadzirisa akasiyana marudzi emabasa ekushanda senge shafts, discs, mhete, nezvimwe.
2, huwandu hwakasiyana
Iyo CNC lathe haina chete CNC system, inewo akawanda akasiyana matekinoroji, uye inoshandisa mamwe akasiyana matekinoroji zvachose.Inobata zvakasiyana-siyana.
Kusanganisira CNC lathes, CNC milling michina, CNC machining nzvimbo, uye CNC waya yekucheka uye mamwe akawanda akasiyana marudzi.Imwe nzira yakadai ndeyekushandisa madhijitari emutauro zviratidzo zvekushandura, uyezve kugadzirisa iyo yese inodzorwa nekombuta muchina chishandiso.
3. Zvakanakira zvakasiyana
Pane zvakawanda zvakanakira kushandisa CNC lathes kugadzirisa zvigadzirwa zvichienzaniswa neyakajairwa muchina maturusi.Kushandisa CNC lathes kugadzirisa zvigadzirwa kunogona kuvandudza zvakanyanya kugadzirwa.Mushure mekunge iyo workpiece yese yakasungwa, isa iyo yakagadzirirwa kugadzirisa chirongwa.
Yese muchina chishandiso chinogona kuzadzisa otomatiki maitiro ekugadzira.Zvichienderana, kana zvikamu zvemuchina zvachinjwa, zvinowanzodiwa chete kushandura nhevedzano yezvirongwa zveCNC, saka kusvika pamwero wakati, izvi zvinogona kupfupisa zvakanyanya nguva yese yekugadzira.Kuenzaniswa nekugadzirwa kwechishandiso chemuchina, kugona kwekugadzira kunogona kuvandudzwa zvakanyanya.
CNC lathe ndeimwe yeanonyanya kushandiswa CNC muchina maturusi.Inonyanya kushandiswa kucheka mukati nekunze cylindrical nzvimbo dze shaft zvikamu kana disc zvikamu, mukati nekunze conical nzvimbo dzeanopokana taper angles, yakaoma inotenderera yemukati nekunze nzvimbo, uye cylindrical uye conical tambo, nezvimwewo, uye inogona kuita grooving, kuchera, kuchera. , kugadzirisazve, kugadzirazve Makomba uye zvinofinha, nezvimwe.
Iyo CNC muchina chishandiso chinogadzirisa otomatiki zvikamu kuti zvigadziriswe zvinoenderana ne-pre-programmed yekugadzirisa chirongwa.Isu tinonyora machining process nzira, maparamendi ekugadzirisa, chishandiso chekufamba trajectory, kutamiswa, kucheka maparamita uye anobatsira echikamu chikamu muchirongwa chekugadzira machining zvinoenderana nekodhi yekuraira uye chirongwa chefomati inotsanangurwa neCNC muchina chishandiso, uye tonyora zvirimo. urongwa hwepurogiramu.Pane yepakati yekudzora, iyo inobva yaiswa munhamba yekudzora mudziyo wenhamba yekudzora muchina chishandiso, nekudaro ichitungamira muchina chishandiso kugadzirisa zvikamu.
● High processing precision uye kugadzikana kwehutano hwehutano;
● Multi-coordinate linkage inogona kuitwa, uye zvikamu zvine maumbirwo akaomarara zvinogona kugadziriswa;
● Kana zvikamu zvekugadzira zvichishandurwa, kazhinji purogiramu yeNC chete inoda kuchinjwa, iyo inogona kuchengetedza nguva yekugadzirira kugadzirwa;
● Chishandiso chemuchina pachacho chine yakanyanya kurongeka uye kuomarara, uye inogona kusarudza yakanaka kugadzirisa huwandu, uye kugadzirwa kwacho kwakakwira (kazhinji 3 ~ 5 nguva yeakajairika maturusi emuchina);
● Chishandiso chemuchina chine chiyero chepamusoro che automation, chinogona kuderedza kushanda nesimba;
● Hunhu hwepamusoro hunodiwa kune vashandi uye yepamusoro-soro zvinodiwa zvevashandi vekugadzirisa.
Sarudza izvo zvinodikanwa zvemaitiro ezvakajairwa zvikamu uye batch yezvishandiso kuti zvigadziriswe, uye gadzira mabasa ayo CNC lathes anofanirwa kuita kugadzirira pachine nguva, uye precondition yeane musoro kusarudzwa kweCNC lathes: kusangana nezvinodiwa zvemaitiro ezvakajairwa zvikamu.
Izvo zvinodikanwa zvemaitiro ezvikamu zvakajairwa zvinonyanya kukura kwechimiro, gadziriso renji uye nemazvo zvinodiwa zvezvikamu.Zvinoenderana nezvinodiwa zvekururamisa, ndiko kuti, kurongeka kwedimensional, kugadzika kwechokwadi uye kushata kwepamusoro kweiyo workpiece, kutonga kurongeka kweCNC lathe kunosarudzwa.Sarudza maererano nekuvimbika, inova vimbiso yekuvandudza chigadzirwa chemhando nekubudirira kwekugadzira.Kuvimbika kweCNC muchina maturusi zvinoreva kuti kana mudziyo wemuchina uchiita mabasa ayo pasi pemamiriro akatarwa, unomhanya wakadzikama kwenguva yakareba usingakundike.Ndiko kuti, nguva yepakati pakati pekutadza irefu, kunyangwe kutadza kukaitika, inogona kudzoserwa munguva pfupi uye kuiswa mukushandisa zvakare.Sarudza chishandiso chemuchina chine chimiro chinonzwisisika, chakagadzirwa zvakanaka, uye chakagadzirwa-zhinji.Kazhinji, kunyanya vashandisi, kunowedzera kuvimbika kweCNC system.
Maturusi emuchina uye zvishandiso
Maturusi emuchina zvishongedzo, zvimedu uye huwandu hwazvo hwekugovera, maturusi akakosha zvakanyanya kune CNC lathes uye nzvimbo dzekuchinjisa dzakaiswa mukugadzira.Paunenge uchisarudza chishandiso chemuchina, kunyatsotariswa kunofanirwa kupihwa kuenderana kwezvishandiso uye zvishongedzo.
Kudzora System
Vagadziri vanowanzo sarudza zvigadzirwa kubva kumugadziri mumwe chete, uye pamwe nekutenga ekudzora masisitimu kubva kumugadziri mumwe chete, izvo zvinounza kurerukirwa kukuru kubasa rekugadzirisa.Mayuniti ekudzidzisa, nekuda kwekudiwa kwevadzidzi kuti vanyatsodzidziswa, sarudza masisitimu akasiyana, uye isarudzo yehungwaru kuve yakashongedzerwa akasiyana ekuenzanisa software.
Mutengo-kuita chiyero chekusarudza
Ita shuwa kuti mabasa uye nemazvo hazvisi zvisina basa kana kupambadzwa, uye usasarudza mabasa asina hukama nezvaunoda.
Kudzivirirwa kwemidziyo yemuchina
Kana zvichidikanwa, mudziyo wemuchina unogona kuve wakavharirwa zvizere kana semi-akavharirwa magadhi uye otomatiki chip yekubvisa michina.
Paunosarudza CNC lathes uye nzvimbo dzekutenderedza, iyo misimboti iri pamusoro inofanirwa kutariswa zvizere.
Kunyangwe CNC lathes iine epamusoro kugadzirisa kuchinjika kupfuura akajairwa lathes, kuchine imwe gap ine akajairwa lathes maererano nekugadzirwa kwechimwe chikamu.Naizvozvo, kuvandudza kushanda kweCNC lathes kwave kwakakosha, uye kushandisa zvine musoro kwehunyanzvi hwekugadzira uye kugadzirira kwepamusoro-soro machining zvirongwa zvinowanzova nemhedzisiro isingatarisirwe pakuvandudza kushanda kwematurusi emuchina.
1. Flexible setting yemareferensi
BIEJING-FANUC Power Mate O CNC lathe ine maaxes maviri, anoti spindle Z uye tool axis X. Pakati pezvinhu zvebhari ndiyo mavambo ehurongwa hwekubatanidza.Kana banga rimwe nerimwe rinosvika kune bhari zvinhu, kukosha kwekubatanidza kunoderera, iyo inonzi feed;pane zvinopesana, apo kukosha kwekubatanidza kunowedzera, inonzi retract.Kana uchidzokera panzvimbo pakatanga chishandiso, chishandiso chinomira, chinzvimbo ichi chinodaidzwa kuti referensi point.Nzvimbo yereferensi ipfungwa yakakosha kwazvo mukuronga.Mushure mese otomatiki kutenderera kwaitwa, chishandiso chinofanirwa kudzokera kunzvimbo iyi kugadzirira kutenderera kunotevera.Naizvozvo, usati waita chirongwa, izvo chaizvo zvinzvimbo zvechishandiso uye spindle zvinofanirwa kugadziridzwa kuti zvichengetedze zvakakoshera zvienderane.Nekudaro, iyo chaiyo chinzvimbo chereferenzi point haina kugadzikiswa, uye mugadziri anogona kugadzirisa nzvimbo yereferensi point zvinoenderana nedhayamita yechikamu, rudzi uye huwandu hwezvishandiso zvinoshandiswa, uye kupfupisa kurova kusina basa kwechishandiso.nokudaro kuwedzera kushanda zvakanaka.
2. Shandura zero kunzira yese
Mumidziyo yemagetsi yakaderera-voltage, kune nhamba huru yezvikamu zvipfupi zvepini shaft, kureba-dhayamita reshiyo inenge 2 ~ 3, uye dhayamita kazhinji iri pasi pe3mm.Nekuda kwehukuru hudiki hwejometri yezvikamu, zvakaoma kuti machira echiridzwa akajairwa asungirwe uye mhando haigone kuvimbiswa.Kana yakarongedzwa maererano neyakajairwa nzira, chikamu chimwe chete chinogadziriswa mukutenderera kwega kwega.Nekuda kweiyo pfupi axial dimension, inotsvedza yemuchina wemuchina inodzokororwa kazhinji mugwara renjanji yemubhedha wemuchina, uye iyo yekurovedzera mashandiro echirimo chuck inofamba kazhinji.Mushure mekushanda kwenguva yakareba, zvinokonzeresa kupera kwakanyanyisa kwemashini ekushandisa njanji, kukanganisa kurongeka kwemuchina wemuchina, uye kutokonzera kuti mudziyo wemuchina uraswe.Chiito chenguva dzose cheiyo clamping meshini yecollet inokonzeresa kukuvadzwa kune inodzora magetsi mudziyo.Kuti ugadzirise matambudziko ari pamusoro, zvinodikanwa kuwedzera kureba kwekudyisa kwe spindle uye nguva yekuita ye clamping meshini ye collet chuck, uye panguva imwecheteyo, kubereka hakugone kuderedzwa.Naizvozvo, kana zvikamu zvakati wandei zvichigona kugadziriswa mune imwe machining cycle, kureba kwekudya kwe spindle kwakapetwa kakati wandei kureba kwechikamu chimwe chete, uye kunyangwe kureba kwekumhanya kwechipindo kunogona kusvikwa, uye nguva yekuita nguva yekusungirira. nzira ye collet chuck inowedzerwa zvakafanana.nguva dzepakutanga.Zvinotonyanya kukosha, nguva yebetsero yechikamu chimwe chete chepakutanga yakakamurwa pakati pezvikamu zvakati wandei, uye nguva yebetsero yechikamu chimwe nechimwe inopfupikiswa zvakanyanya, nekudaro ichivandudza kugona kwekugadzira.Kuti ndizive pfungwa iyi, ndine pfungwa yechirongwa chikuru uye subprogram mukombuta-kune-kombuta hurongwa.Kana iyo ndima yekuraira inoenderana neiyo geometrical dimensions yechikamu ichiiswa mune subprogram, iyo yekuraira ndima ine chekuita nemichina yekushandisa kutonga uye yekuraira ndima yekucheka zvikamu zvinoiswa mune subprogram.Iise muchirongwa chikuru, nguva yega yega chikamu chinogadziriswa, chirongwa chikuru chinodaidza subprogram kamwe chete nekudaidza iyo subprogram command, uye mushure mekugadzira machining, inosvetuka ichidzokera kuchirongwa chikuru.Zvinobatsira zvikuru kuwedzera kana kuderedza nhamba yezvikamu zvichagadzirwa mudenderedzwa rega rega nekudaidza akati wandei ma subroutines apo zvikamu zvakati wandei zvinoda kugadzirwa.Chirongwa chekugadzirisa chakagadzirwa nenzira iyi zvakare chakanyanya kupfupika uye chakajeka, icho chiri nyore kugadzirisa nekuchengetedza.Zvakakosha kucherechedza kuti, nokuti maparameter e-subprogram anoramba asina kuchinjwa mukudanwa kwega kwega, uye kurongeka kweiyo axis huru iri kuramba ichichinja, kuitira kuti ienderane nepurogiramu huru, zvinyorwa zvekugadzirisa zvirongwa zvinofanira kushandiswa muchirongwa.
3. Deredza kufamba kusina basa kwechombo
MuBIEJING-FANUC Power Mate O CNC lathe, kufamba kwechishandiso kunofambiswa neinotsika mota.Kunyangwe paine yekukurumidza poindi yekumisikidza yekuraira G00 muchirongwa chekuraira, haisati yanyatso shanda kana ichienzaniswa neiyo nzira yekudyisa yeyakajairika lathe.high.Naizvozvo, kuti uvandudze kushanda kwechishandiso chemuchina, kushanda kwechishandiso kunofanirwa kuvandudzwa.Kufamba kusina basa kwechombo kunoreva chinhambwe chinofambwa nechishandiso kana chasvika pamushando uye chodzokera kunzvimbo inotaridzwa mushure mekucheka.Chero bedzi kufamba kusina basa kwechishandiso kwakaderedzwa, kushanda kwechishandiso kunogona kuvandudzwa.(Kune ma-point-controlled CNC lathes, chete yakakwirira nzvimbo yakarurama inodiwa, nzira yekumisa inogona kukurumidza sezvinobvira, uye nzira yekufambisa yechishandiso inoenderana neworkpiece haina basa.) Panyaya yekugadziriswa kwechishandiso chemuchina, nzvimbo yekutanga nzvimbo. chechombo chinofanira kurongwa sezvinobvira.Pamwe padyo nebhawa stock.Panyaya yezvirongwa, maererano nechimiro chezvikamu, shandisa sezvishandiso zvishoma sezvinobvira kugadzira zvikamu kuitira kuti maturusi apararire sezvinobvira kana akaiswa, uye haazopindirana kana ari pedyo zvikuru ne bar;kune rumwe rutivi, nekuda kwekutanga kwekutanga Nzvimbo yakashanduka kubva kune yekutanga, uye nzvimbo yekutaridzirwa kwechigadziro inofanira kuchinjwa muchirongwa kuti ienderane nemamiriro chaiwo.Panguva imwecheteyo, neiyo yekukurumidza point positioning command, iyo isina basa sitiroko yechishandiso inogona kudzorwa mukati meiyo shoma renji.Nekudaro kuvandudza mashandiro emuchina wemuchina chishandiso.
4. Gadzirisa parameters, chiyero chekushandisa mutoro uye kuderedza kupfeka kwezvishandiso
Mafambiro ebudiriro
Kubva kupinda muzana ramakore rechi21, nekuenderera mberi kwekuvandudza tekinoroji yeCNC uye nekuwedzera kwenzvimbo dzekushandisa, yaita basa rakakosha mukusimudzira mamwe maindasitiri akakosha (IT, mota, indasitiri yemwenje, kurapwa, nezvimwewo) hupfumi hwenyika uye raramo yevanhu, nekuti maindasitiri aya The digitization yemidziyo inodiwa inzira huru mubudiriro yemazuva ano.Kazhinji, CNC lathes inoratidza anotevera matatu ebudiriro maitiro:
High speed uye high precision
Kumhanya kwepamusoro uye kurongeka ndizvo zvibodzwa zvekusingaperi zvechigadzirwa chemuchina.Nekukurumidza kukura kwesainzi uye tekinoroji, kumhanya kwekutsiviwa kwezvigadzirwa zvemagetsi kunokwidziridzwa, uye zvinodikanwa zvekunyatso uye nepamusoro pemhando yekugadziriswa kwezvikamu zvakare yakakwirira nepamusoro.Kuti zvizadzise zvinodikanwa zvemusika uyu wakaoma uye unoshanduka, maturusi emuchina wemazuva ano ari kusimukira munzira yekucheka-kumhanya, kucheka kwakaoma uye quasi-yakaoma kucheka, uye iko kurongeka kwemuchina kuri kuramba kuchivandudza.Kune rumwe rutivi, kushandiswa kwakabudirira kwemagetsi emagetsi uye mutsara motors, ceramic ball bearings, yakakwirira-chaiyo huru-yekutungamirira buri mukati kutonhora uye bhora nut yakasimba inotonhora yakaderera-tembiricha yepamusoro-speed ball screw pairs uye linear guide pairs ane bhora matanga uye mamwe maturusi emuchina anoshanda zvikamu Kutangwa kwechishandiso chemuchina kwakagadzirawo mamiriro ekugadzirwa kwepamusoro-kumhanya uye kwakaringana maturusi emuchina.
Iyo CNC lathe inotora yemagetsi spindle, iyo inodzima zvinongedzo senge mabhandi, pulleys uye magiya, inoderedza zvakanyanya kutenderera inertia yeiyo main drive, inovandudza iyo inoshanduka yekupindura kumhanya uye kushanda kwayo kweiyo spindle, uye inogadzirisa zvachose dambudziko remabhandi uye. mhanza kana chirukwa chichimhanya nekumhanya kukuru.Vibration uye ruzha nyaya.Iko kushandiswa kwemagetsi spindle chimiro kunogona kuita kuti spindle kumhanya isvike kupfuura 10000r/min.
Iyo mutsara mota ine yakakwira dhiraivha yekumhanyisa, yakanaka kumhanyisa uye kudzika hunhu, uye ine yakanakisa yekupindura maitiro uye yekutevera chokwadi.Iko kushandiswa kweiyo linear mota se servo drive inobvisa yepakati yekufambisa link yebhora screw, inobvisa gap rekutapurirana (kusanganisira backlash), iyo inertia yekufamba idiki, iyo sisitimu kusimba kwakanaka, uye inogona kunyatso miswa pakumhanya, nekudaro. kuvandudza zvakanyanya kurongeka kweServo.
Nekuda kwekubvumidzwa kwayo zero kumativi ese uye kudiki diki kutenderedza, iyo mutsara inotenderedza giraidhi ine diki kupfeka uye inoregeredza chizvarwa chekupisa, uye ine yakanaka kwazvo kugadzikana kwemafuta, izvo zvinovandudza iko kurongeka uye kudzokorora kwemaitiro ese.Kuburikidza nekushandiswa kweiyo linear mota uye linear rolling guide pair, kukurumidza kufamba kwechishandiso chemuchina unogona kuwedzera kubva pa10-20m/mim kusvika 60-80m/min, uye chepamusoro i120m/min.
Kuvimbika kwepamusoro
Kuvimbika kweCNC muchina maturusi chiratidzo chakakosha chemhando yeCNC muchina maturusi.Kunyangwe iyo CNC muchina chishandiso chinogona kuita basa rayo repamusoro, kunyatsoita uye kunyatsoshanda, uye kuwana mabhenefiti akanaka, kiyi inoenderana nekuvimbika kwayo.
CNC lathe dhizaini CAD, dhizaini dhizaini modularization
Nekuzivikanwa kwemakomputa uye kuvandudzwa kwesoftware tekinoroji, tekinoroji yeCAD yakagadziridzwa zvakanyanya.CAD haingogone kutsiva basa rinonetesa rekudhirowa nebasa remanyorero, asi zvakanyanya kukosha, inogona kuita dhizaini sarudzo uye yakamira uye ine simba yekuongorora maitiro, kuverenga, kufanotaura uye optimization dhizaini yemuchina wakakura wakazara, uye unogona kuita simba rekufungidzira. chikamu chimwe nechimwe chinoshanda chemuchina wose..Pamusoro peiyo modularity, iyo matatu-dimensional geometric modhi uye chaiyo ruvara rwechigadzirwa inogona kuoneka mudanho rekugadzira.Iko kushandiswa kweCAD kunogona zvakare kunatsiridza zvakanyanya kushanda zvakanaka uye kugadzirisa iyo-imwe-nguva yekubudirira mwero wedhizaini, nekudaro kupfupisa kutenderera kwekugadzira muyedzo, kuderedza mutengo wekugadzira, nekuvandudza kukwikwidza kwemusika.
Nguva yekutumira: May-28-2022