Ruzivo rwekutanga uye hunhu hweCNC milling muchina

Hunhu hweCNC Milling Machines

vmc850 (5)Iyo CNC yekugaya muchina inogadzirwa pahwaro hweiyo general milling muchina.Tekinoroji yekugadzira yevaviri iyi yakafanana, uye chimiro chakada kufanana, asi muchina weCNC milling muchina weotomatiki wekugadzira unodzorwa nechirongwa, saka chimiro chayo chakasiyanawo nemuchina wekugaya.CNC milling muchina unowanzo kuumbwa neCNC system, main drive system, feed servo system, kutonhora uye lubrication system, nezvimwewo:

1: The spindle box inosanganisira bhokisi re spindle uye spindle transmission system, iyo inoshandiswa kusungirira chishandiso uye kutyaira chishandiso kutenderera.Iyo spindle yekumhanyisa renji uye inobuda torque ine yakananga kukanganisa pakugadzirisa.

2: Iyo feed servo system inoumbwa neyekudyisa mota uye feed actuator.Kufamba kwehukama pakati pechishandiso uye workpiece kunoitwa zvinoenderana nekumhanyisa kwekudya kwakaiswa nechirongwa, kusanganisira mutsara wekudyara kufamba uye kutenderera kwekufamba.

3: Pakati peiyo yekufamba kutonga kweCNC milling muchina weiyo control system, inoita iyo CNC machining chirongwa chekudzora muchina chishandiso chekugadzirisa.

4: Zvishandiso zvekubatsira senge hydraulic, pneumatic, lubrication, inotonhorera masisitimu uye chip kubviswa, kuchengetedza uye zvimwe zvishandiso.

5: Izvo zvikamu zvekutanga zvematurusi emuchina zvinowanzoreva zvigadziko, makoramu, matanda, nezvimwewo, zvinova hwaro uye furemu yechishandiso chese chemuchina.

 

Iyo inoshanda musimboti weCNC milling muchina

1: Zvinoenderana nezvinodiwa zvehunyanzvi zvechimiro, saizi, kurongeka uye kushata kwepamusoro kwechikamu, tekinoroji yekugadzira inogadzirwa uye maparamendi ekugadzirisa anosarudzwa.Isa iyo programmed machining chirongwa kune controller kuburikidza nemanyorero hurongwa kana otomatiki hurongwa neCAM software.Mushure mokunge mutongi agadzirisa purogiramu yekugadzira, inotumira mirairo kune servo device.Iyo servo mudziyo inotumira masaini ekudzora kune servo mota.Iyo spindle mota inotenderedza chishandiso, uye servo motors muX, Y uye Z madhairekitori anodzora kufamba kwechishandiso uye workpiece zvinoenderana neimwe trajectory, kuti uone kucheka kwechishandiso.

CNC milling machine inonyanya kuumbwa nemubhedha, milling head, tafura yakatwasuka, yakachinjika chisharo, tafura yekusimudza, magetsi control system, etc. Inogona kupedzisa basic milling, boring, drilling, tapping and automatic work cycles, uye inogona kugadzirisa makamera akasiyana-siyana akaoma, templates uye mold zvikamu.Mubhedha weCNC milling muchina wakamisikidzwa pachigadziko chekuisa uye zvikamu zvakasiyana zvemuchina chishandiso.Iyo console ine ruvara rweLCD kuratidza, muchina mabhatani ekushanda uye akasiyana switch uye zviratidzo.Iyo yakatwasuka yekushanda uye yakachinjika siraidhi yakaiswa papuratifomu yekusimudza, uye iyo X, Y, Z yekuronga kudya inopedzwa nekutyaira kweiyo longitudinal feed servo mota, iyo lateral feed servo mota uye yakatwasuka inosimudza feed servo mota.Kabati yemagetsi yakaiswa kuseri kwembiru yemubhedha, iyo inogara chikamu chekutonga kwemagetsi.

2: Performance zviratidzo zve CNC milling muchina

3: Iyo poindi yekudzora basa inogona kuona kugadzirisa kunoda yakakwirira mutual chinzvimbo kurongeka.

4: Iyo inoenderera mberi contour control function inogona kuona iyo interpolation basa reyakatwasuka mutsara uye denderedzwa arc uye kugadzirisa kweiyo isiri-yedenderedzwa curve.

5: The tool radius compensation function inogona kurongwa maererano nechiyero chechikamu chekudhirowa, pasina kufunga nezveiyo chaiyo radius saizi yechishandiso chinoshandiswa, nekudaro ichidzikisa yakaoma manhamba kuverenga panguva yechirongwa.

6: Chishandiso chekureba chekubhadhara basa chinogona kudzorera kureba kwechishandiso kusangana nezvinodiwa pakugadziriswa kwehurefu uye saizi yechishandiso panguva yekugadziriswa.

7: Chikero uye girazi kugadzirisa basa, chiyero chebasa chinogona kushandura kukosha kwehurongwa hwechirongwa chekugadzirisa zvinoenderana nechiyero chakatarwa kuita.Mirror processing inozivikanwawo seaxisymmetric processing.Kana chimiro chechikamu chiri symmetrical pamusoro peiyo coordination axis, imwe chete kana maviri quadrants inoda kurongwa, uye contours yeasara quadrants inogona kuwanikwa negirazi kugadzirisa.

8: Basa rekutenderera rinogona kuita chirongwa chekugadzirisa chirongwa nekuchitenderedza pane chero kona mundege yekugadzirisa.

9: Subprogram yekufona basa, zvimwe zvikamu zvinoda kudzokorodza iyo yakafanana contour chimiro munzvimbo dzakasiyana, tora iyo machining chirongwa cheiyo contour chimiro se subprogram uye ichidaidza kakawanda panzvimbo inodiwa kuti upedze machining echikamu.

10: Iyo macro chirongwa chebasa chinogona kushandisa rairo yakajairika kumiririra nhevedzano yemirairo kuti iite rimwe basa, uye inogona kushanda pane zvinosiyana, zvichiita kuti chirongwa chiwedzere kuchinjika uye nyore.

 

 

Coordinate system ye CNC milling muchina

1: Mafambiro akaenzana emuchina wekugaya anotarwa.Pamuchina wekushandisa, iyo workpiece inogara ichionekwa seyakamira, nepo chishandiso chiri kufamba.Nenzira iyi, mugadziri anogona kuona machining maitiro echishandiso chemuchina zvinoenderana nechikamu chekudhirowa pasina kutarisisa mafambiro chaiwo echishandiso uye chishandiso pamushini.

2: Izvo zvinopihwa zvemuchina chishandiso kurongedzera system, hukama pakati peX, Y, Z inoronga matemo mune yakajairwa muchina chishandiso kurongeka system inotemwa nerudyi-ruoko rweCartesian Cartesian coordinate system.Pane CNC muchina chishandiso, kuita kwemuchina chishandiso kunodzorwa neCNC mudziyo.Kuti uone mafambiro ekugadzira uye yekubatsira mafambiro pane CNC muchina chishandiso, kutamiswa uye mafambiro echishandiso chemuchina kunofanirwa kutanga kutariswa, iyo inoda kuzadzikiswa kuburikidza nehurongwa hwekubatanidza.Iyi coordinate system inodaidzwa kuti machine coordinate system.

3: Z kurongedza, mafambiro eiyo Z coordinate inotarwa neiyo spindle inotumira simba rekucheka, kureva, iyo coordis axis inopindirana neiyo spindle axis ndiyo Z coordinate, uye iyo yakanaka kutungamira yeZ coordinate ndiyo nzira. umo mudziyo unosiya workpiece.

4: X kurongedza, iyo X coordination inofanana nendege yekurovera yebasa rekushanda, kazhinji mundege yakachinjika.Kana iyo workpiece ichitenderera, iyo nzira iyo chishandiso chinosiya iyo workpiece ndiyo yakanaka kutungamira kweiyo X coordinate.

Kana chishandiso chichiita chinotenderera, pane zviitiko zviviri:

1) Kana iyo Z kurongeka yakachinjika, kana mucherechedzi akatarisa paworkpiece padivi pechirungiso chemidziyo, iyo + X mafambiro anonongedza kurudyi.

2) Kana iyo Z coordinate yakamira, kana mucherechedzi akatarisana nechinorukwa chekushandisa uye akatarisa pakoramu, iyo + X mafambiro anonongedza kurudyi.

5: Y kurongedza, mushure mekuona nzira dzakanaka dzeX uye Z coordination, unogona kushandisa gwara zvinoenderana neX uye Z coordination kuti uone kwakanangana neY kuronga zvinoenderana nekurudyi-kurudyi rectangular coordinate system.

 

 

Hunhu uye kuumbwa kweCNC milling muchina

1: CNC vertical milling machine, vertical CNC milling machine, chikamu chikuru chinonyanya kuumbwa ne base, column, saddle, worktable, spindle box nezvimwe zvinhu, izvo zvikamu zvishanu zvikuru zvakagadzirwa nepamusoro-simba uye zvemhando yepamusoro. uye kuumbwa kwejecha resin, sangano rakagadzikana, kuve nechokwadi kuti muchina wose une kusimba kwakanaka uye nekuchengetedza chaiko.Iyo matatu-axis inotungamira njanji mbiri inotora musanganiswa wepamusoro-frequency kudzimisa uye epurasitiki-yakavharidzirwa njanji njanji kuti ive nechokwadi chekumhanya kwechishandiso chemuchina uye kuderedza kupokana nekurasikirwa.Iyo matatu-axis transmission system inoumbwa nechaiyo bhora screws uye servo system motors, uye ine otomatiki lubrication zvishandiso.

Iwo matatu mademo emuchina chishandiso akagadzirwa nesimbi isina simbi inotungamira njanji telescopic kavha, iyo ine yakanaka kuchengetedza kuita.Mushini wose wakavharwa zvakakwana.Magonhi nemahwindo zvakakura, uye chitarisiko chakanaka uye chakanaka.Bhokisi rekushandisa rekudzora rinoiswa kumberi kwekurudyi kwechishandiso chemuchina uye rinogona kutenderedzwa kuti rishande nyore.Inogona kuita kwakasiyana-siyana kugaya, kufinha, kuomesera tapping uye kumwe kugadzirisa, uye inodhura-inoshanda.Icho midziyo yakanakira yemhando yepamusoro, yepamusoro-chaiyo uye yepamusoro-soro muindasitiri yekugadzira michina.

2: Horizontal CNC muchina wekugaya, wakafanana neyakajairwa yakatwasuka muchina wekugayo, axis yayo inotenderera inofanana nendege yakachinjika.Kuti uwedzere huwandu hwekugadzirisa uye kuwedzera mabasa, yakachinjika CNC milling michina inowanzo shandisa CNC turntables kana universal CNC turntables kuti uwane 4 uye 5 kuronga kugadzirisa.Nenzira iyi, kwete chete iyo inotenderera inotenderera contour padivi peiyo workpiece inogona kugadzirwa, asi zvakare "ina-mativi machining" inogona kuitika nekushandura chiteshi kuburikidza neturntable mune imwe yekuisa.

3: Yakatwasuka uye yakachinjika CNC milling michina.Parizvino, akadaro CNC milling michina kushoma.Sezvo iyo spindle dhizaini yerudzi urwu rwemuchina wekugaya ichigona kushandurwa, inogona kuwana ese yakatwasuka kugadzirisa uye yakachinjika kugadzirisa pane imwe muchina chishandiso., uye ine mabasa emhando mbiri dziri pamusoro pematurusi emuchina panguva imwe chete, kushandiswa kwayo kwakakura, mabasa acho akazara, imba yekusarudza kugadzirisa zvinhu yakakura, uye inounza zvakawanda nyore kune vashandisi.Kunyanya kana batch yekugadzira iri diki uye kune akawanda marudzi, uye nzira mbiri dzekumira uye dzakachinjika kugadzirisa dzinodiwa, mushandisi anongoda kutenga imwe chete yakadaro muchina chishandiso.

4: CNC milling michina inoiswa nechimiro:

①Iyo tafura inosimudza mhando CNC milling muchina, rudzi urwu rweCNC milling machine inotora nzira iyo tafura inofamba nekusimudza, uye spindle haifambi.Diki CNC milling michina inowanzo shandisa nzira iyi

②Spindle head lift CNC milling machine, rudzi urwu rwe CNC milling machine inoshandisa longitudinal uye lateral kufamba kwetafura, uye spindle inofamba ichikwira nekudzika pamwe chete neslide yakamira;iyo spindle musoro inosimudza CNC milling muchina ine akawanda mabhenefiti maererano nekurongeka kwekuchengetedza, kutakura huremu, sisitimu kuumbwa, nezvimwe.

③ Gantry mhando CNC milling muchina, iyo spindle yerudzi urwu rweCNC milling muchina inogona kufamba pane yakachinjika uye yakatwasuka masiraidhi eiyo gantry furemu, nepo gantry furemu inofamba kureba pamubhedha.Makuru-mwero CNC milling muchina anowanzo shandisa gantry mobile type kufunga matambudziko ekuwedzera sitiroko, kuderedza tsoka uye kusimba.


Nguva yekutumira: Jul-09-2022