CNC machining centre kugadzirisa nzira, fekitori inofanirwa kuterera

Iko kushanda chaiko uye kugadzirisa kweCNC zvishandiso kunogona kudzivirira kusapfeka zvisina kujairika uye kutadza kungoerekana kwaitika kwemidziyo yemuchina.Kunyatso chengetedza maturusi emuchina kunogona kuchengetedza kugadzikana kwenguva refu kweiyo machining kurongeka uye kurebesa hupenyu hwesevhisi yezvishandiso zvemuchina.Iri basa rinofanirwa kukosheswa uye kuitwa kubva padanho rekutarisira fekitori!

 Munhu ane basa rekuchengetedza

1. Vashandi vachave nebasa rekushandisa, kuchengetedza uye kugadzirisa kwekutanga kwemidziyo;

2. Vashandi vekugadzirisa midziyo vachave nebasa rekugadzirisa midziyo uye kugadzirisa kwakakodzera;

3. Wekishopu manejimendi ane basa rekutarisa kwevashandisi vese nekugadzirisa midziyo muwekishopu yese.

 Basic zvinodiwa pakushandisa manhamba kudzora michina

1. CNC midziyo zvinodiwa kudzivirira unyoro, huruva uye gasi rinoparadza nzvimbo yakawandisa;

2. kudzivirira zuva rakananga uye kumwe kupisa kwemwaranzi, chaiyo CNC midziyo inofanira kunge iri kure nekuzunguza kwemidziyo mikuru, senge punch, forging equipment, nezvimwewo;

3. Kupisa kwekushanda kwemidziyo kunofanira kudzorwa pakati pe15 degrees uye 35 degrees.Precision machining tembiricha inofanira kudzorwa paanenge 20 madhigirii, kunyatsodzora tembiricha kuchinja;

4. Kuti udzivise simba rekuchinja kwemagetsi makuru (kupfuura kuwedzera kana kubvisa 10%) uye zviratidzo zvinogoneka ipapo ipapo, CNC michina inowanzoshandisa yakatsaurirwa magetsi emagetsi (sekubva mukamuri yekugovera yakadzika mhepo yemuchina wakasiyana weCNC. chishandiso), kuwedzera voltage regulator mudziyo, nezvimwewo, inogona kuderedza pesvedzero yemhando yemagetsi uye kukanganiswa kwemagetsi.

 Kuchengeta zuva nezuva machining kurongeka

1. Mushure mekutanga muchina, unofanirwa kuve wakapisa kweanenge maminetsi gumi usati wagadziriswa;Kushandiswa kwenguva refu kwemuchina kunofanirwa kuwedzerwa nguva yekupisa;

2. Tarisa kana dunhu remafuta rakatsetseka;

3. Isa tafura nechisharo pakati pemuchina usati wadzima (fambisa matatu-axis sitiroko kuenda pakati penzvimbo yega yega axis sitiroko);

4. Chengetedza muchina wakaoma uye wakachena.

 Kuchengetedza kwezuva nezuva

1. Chenesa guruva nesimbi guruva remuchina wemuchina zuva rega rega: kusanganisira muchina wekushandisa dhizaini, spindle cone gomba, mota yechishandiso, musoro wechishandiso uye taper shank, chitoro chemidziyo ruoko uye bhini rekushandisa, turret;XY axis sheet simbi shield, inochinjika hose muchina chishandiso, tank cheni mudziyo, chip groove, nezvimwe .;

2. Tarisa huremu hwemafuta ekuzora kuti uve nechokwadi chekuzora muchina;

3, tarisa kana iyo inotonhorera bhokisi inotonhorera yakakwana, haina kukwana kuwedzera nenguva;

4. Tarisa kana mhepo yemhepo yakajairika;

5. Tarisa kana mhepo inovhuvhuta mugomba rekoni yerukungiso yakajairika, pukuta buri rekoni muchoko nejira rakachena redonje, womwaya mafuta akareruka;

6. Geza ruoko rwebanga nechishandiso muraibhurari yebanga, kunyanya mbambo yebanga;

7. Tarisa mwenje dzese dzechiratidzo nemwenje yambiro isina kujairika.

8. Tarisa kana paine kuvuza mumafuta ekumanikidza unit pombi;

9. Geza muchina mushure mekushanda kwezuva nezuva;

10. Chengetedza nharaunda yakapoteredza muchina yakachena.

Kuchengetedza kwevhiki nevhiki

1. chenesa sefa yemhepo yekupisa kupisa, pombi inotonhorera, mafuta ekuzora pombi sefa;

2. Tarisa uone kana bhaudhi rekudhonza remudziyo rakasununguka uye kana mubato wakachena;

3. Tarisa uone kana kwakabva ma-axis matatu muchina wakadzima;

4. Tarisa uone kana ruoko rwechishandiso chinja chiito kana kuti musoro wekushandisa kutenderera kweraibhurari yezvishandiso yakatsetseka;

5. Kana pane mafuta anotonhorera, tarisa mafuta anotonhorera mafuta.Kana yakadzikira kupfuura mutsara wechiyero, ndapota zadza oiri inotonhorera panguva.

6, chenesa tsvina uye mvura mugasi rakamanikidzwa, tarisa huwandu hwemafuta mumhepo inoparadzanisa mhute, tarisa kana solenoid valve iri kushanda zvakanaka, tarisa kuvhara kwepneumatic system, nokuti hutano hwemhepo nzira yemhepo inobata zvakananga. shanduko yekushandisa uye lubrication system;

7. Dzivirira guruva uye tsvina kubva pakupinda muCNC device.Pachawanzove nemhute yemafuta, guruva uye kunyange simbi hupfu mumhepo yemuchina wemusangano.Kana vachinge vawira pabhodhi redunhu kana zvigadzirwa zvemagetsi muCNC system, zviri nyore kuita kuti kushomeka kwekudzivirira pakati pezvikamu kudonhe, uye kunyange kutungamirira mukukuvadzwa kwezvikamu uye mapuranga edunhu.

Kuchengetedza kwemwedzi

1. Test shaft track lubrication, track surface inofanirwa kuve nechokwadi chekuzora zvakanaka;

2. Tarisa uye uchenese muganhu chinja uye vhara;

3. Tarisa kana mafuta ari mukapu yemafuta emucheki cylinder akakwana, uye wobva wawedzera nenguva kana isina kukwana;

4. Tarisa uone kana zvikwangwani uye mazita echenjedzo pamushini zvakajeka uye zviripo.

Mwedzi mitanhatu yekuchengetedza

1. Disassemble shaft anti-chip cover, chenesa shaft tubing joint, bhora rekutungamira screw uye matatu-axis limit switch, uye tarisa kana zvakajairika.Tarisa kana mhedzisiro yeshaft yega yega yakaoma njanji brashi blade yakanaka;

2. Tarisa kana shaft servomotor nemusoro zvinoshanda zvakajairika uye kana paine ruzha rusina kujairika;

3. Tsiva oiri yeoiri pressure unit uye inoderedza mafuta echitoro chemidziyo;

4. Edza kubvisirwa kweshaft yega yega, uye gadzirisa huwandu hwemuripo kana zvichidikanwa;

5. Geza guruva mubhokisi remagetsi (ona kuti muchina wakavharwa);

6, tarisa zvese zvinobatika, majoini, zvigadziko, switch zvakajairika;

7. Tarisa uone kana makiyi ese ari ega uye akajairika;

8. Tarisa uye gadzirisa chiyero chemagetsi;

9. Geza tangi yemvura yekucheka uye shandura mvura yekucheka.

Gore negore kugadzirisa kana kugadzirisa

Ongorora: Kugadzirisa kwehunyanzvi kana kugadzirisa kunofanirwa kuitwa nenyanzvi mainjiniya.

1. Iyo gadziriro yekudzivirira yepasi inofanirwa kuve nekuenderera kwakanaka kuve nechokwadi chekuchengetedzwa kwemunhu;

2, wedunhu breaker, contactor, single-phase kana matatu-phase arc extinguisher uye zvimwe zvikamu kuita nguva dzose kuongorora.Kana iyo wiring yakasununguka, kana ruzha rwakanyanya, tsvaga chikonzero uye bvisa njodzi dzakavanzika;

3. Iva nechokwadi chekushanda kwakajairika kwe fan inotonhora mumagetsi emagetsi, kana zvisina kudaro zvinogona kutungamirira kukuvadzwa kwezvikamu zvehupenyu;

4. Iyo fuse inopeperetswa uye mhepo inoshandura inofamba kakawanda.Chikonzero chacho chinofanira kuwanikwa munguva uye chisingabatanidzwi.

5, tarisa kurongeka kwakamira kweakisi imwe neimwe, gadzirisa kurongeka kwejometri yemuchina wemuchina.Dzosera kana kusangana nezvinodiwa zvematurusi emuchina.Nekuti kurongeka kwejometri ndiyo hwaro hwekuita kwakazara kwematurusi emuchina.Semuenzaniso: XZ, YZ perpendicularity haina kunaka ichakanganisa coaxiality uye symmetry yeworkpiece, iyo spindle ye mesa perpendicularity haina kunaka ichakanganisa parallelism ye workpiece uye zvichingodaro.Nokudaro, kudzorerwa kweiyo geometric accuracy ndiyo inotarisa kuchengetedza kwedu;

6. Tarisa kupfekedzwa nekucheneswa kwemota yega yega shaft nerod rod, uye tarisa kana mabearings anotsigira kumagumo ese ega ega ega akakuvadzwa.Kana kubatanidzwa kana kubereka kuchinge kwakuvadzwa, kunowedzera ruzha rwekushanda kwemuchina, kukanganisa kutapurirana kwechishandiso chemuchina, kukuvadza lead screw inotonhorera seal ring, inotungamira mukudonha kwemvura yekucheka, inokanganisa zvakanyanya hupenyu hwemutungamiri. screw uye shinda;

7. Tarisa chivharo chekudzivirira chevhavha yega yega uye shandura iyo kana zvichidiwa.Chifukidzo chekudzivirira hachina kunaka kukurumidza kukurumidza kupfeka kwechitima chegwara, kana paine deformation yakakura, kwete kungowedzera mutoro wemuchina wekushandisa, asiwo kukonzeresa kukuvadza kukuru kune gwara rekutungamira;

8, kutwasanuka kwelead screw, nekuti vamwe vashandisi vari mumushini wemuchina kudhumhana kana plug iron gap haina kunaka kukonzera lead screw deformation, inokanganisa zvakananga kugadzirisa kwechishandiso chemuchina.Isu tinotanga kuzorodza iyo lead screw, kuitira kuti ive mumamiriro echisikigo, uye totevera maitiro ekugadzirisa ekuisa iyo lead screw, kuve nechokwadi chekuti lead screw haisi tangential simba mukufamba sezvinobvira, kuitira kuti iyo inotungamira. sikuruu iri mumamiriro echisikigo mukugadzirisa;

9. Tarisa uye gadzirisa bhanhire dhiraivha system ye spindle yemuchina wemuchina, gadzirisa zvakanaka kusimba kwebhandi reV kudzivirira mudziyo wemuchina kubva pakutsvedza kana kurasikirwa spin mukugadzirisa.Kana zvichidikanwa, tsiva V bhandi reiyo spindle, uye tarisa huwandu hwemafuta muhumburumbira yeyakakwira-kumanikidza bhandi vhiri reiyo 1000R / min spindle.Kana zvichidikanwa, kushaikwa kwemafuta kunokonzeresa kutadza kwegiredhi yakaderera kutendeuka, kunokanganisa zvakanyanya kushata kwepamusoro pekugadzira milling, kuitira kuti torque yekucheka idonhe pasi;

10. Kucheneswa uye kugadziriswa kweraibhurari yebanga.Rongedza kutenderera kweraibhurari yezvishandiso kuti ienderane netafura, tsiva chitubu chekusunga pazvinenge zvichidikanwa, gadzirisa Angle yespindle directional bhiriji uye coefficient yekutenderera yeraibhurari yezvishandiso, wedzera mafuta ekuzora muchikamu chimwe nechimwe chinofamba;

11. Dzivirira kupisa kweiyo system: zvinodikanwa kutarisa kana mafeni ekutonhora ari paCNC cabinet anoshanda zvakajairika.Tarisa kana sefa yemhepo yakavharwa.Kana guruva riri pasefa network rikaungana zvakawandisa uye risina kucheneswa nenguva, tembiricha muNC cabinet inenge yakanyanyisa.

. kana router yakacheneswa uye inochengetwa;

13. DC mota bhurashi yenguva dzose yekuongorora uye kutsiva: DC mota bhurasho yakawandisa kupfeka, inokanganisa kushanda kwemota, uye kunyange kukonzera kukuvara kwemota.Naizvozvo, bhurashi remota rinofanirwa kugara richitariswa nekutsiviwa, CNC lathes, CNC milling michina, machining nzvimbo, nezvimwewo, inofanirwa kuongororwa kamwe pagore;

14. Kuongororwa nguva dzose uye kuchinjwa kwemabhatiri ekuchengetedza: general CNC system paCMOS RAM memory device inopiwa nekugadzirisa bhatiri rekugadzirisa dhigirii kuti ive nechokwadi chokuti iyo system haina simba panguva yekuchengetwa kwechiyeuchidzo chayo.Kazhinji, kunyange kana isina kukundikana, inofanira kuchinjwa kamwe chete pagore kuti ive nechokwadi chokuti hurongwa hunoshanda zvakanaka.Kutsiviwa kwebhatiri kunofanirwa kuitwa pasi pesimba rekupa simba reiyo CNC system kudzivirira kurasikirwa kweruzivo mu RAM panguva yekutsiva;

15. Chenesa zvikamu zvemagetsi mubhanhire rekutonga, chengetedza uye simbisa mamiriro ekugadzirisa emagetsi emagetsi;Kuchenesa, kuchenesa CNC system control module, redunhu bhodhi, fan, air filter, kutonhora mudziyo, nezvimwe .;Chenesa zvikamu, mabhodhi edunhu, mafeni, uye zvibatanidza pane oparesheni panel.